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DC-9-20/30/40 Series (Lightweight) Aircraft -

    The DHC supplied hardware for the DC-9-20/30/40 series aircraft installed under both DHC STC SA1613GL and STC SA1785GL include the Pratt & Whitney 12-lobe mixer kit (P&W Service Bulletins 5947 & 6146), the five inch extension of the fan inlet guide vanes with the Pratt & Whitney Respaced Inlet Guide Vane kit (RIGV - P&W S/B 5948, et.al.), the modification to the thrust reverser to increase the nozzle exit area (due to the incorporation of the mixer), new CSD tubing for the right hand (number 2) engine, and a forty-degree frangible flap stop. The nacelle cowling (upper and lower) and pylon apron are modified to provide an integral fit for the RIGV extension. Nose cowl anti-ice tubing elbows and the engine PT2 lines are supplied by DHC to facilitate the extension of the inlet guide vane.

 

    In addition to the hardware supplied as part of the Hushkit, DHC requires as a prerequisite to the installation of the Hushkit (per STC’s SA1613GL & SA1785GL) that the following are accomplished:

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Modification of the No. 1 oil damped
bearing (P&W S/B 2141),

bullet

Incorporation of acoustic liner material in
the fan bypass duct (P&W S/B 4127),

bullet

Replacement of the No. 4 ½ and 6 oil
tube assembly (P&W S/B 5465),

bullet

Installation/modification of the stage 1 fan blade
with a double chamfer cut (P&W S/B 5897 or 5946
depending on JT8D engine series),

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Modification to the 1st stage fan blade (P&W S/B 6072
- ONLY FOR JT8D-15A ENGINES DERATED TO
JT8D-7 OR -9 POWER).

bullet

Acoustically treated nose cowls and thrust reversers
(DAC S/B 71-21), and

bullet

The ability to operate the aircraft at 40° flaps
(OEM provided or Airborne Express STC SA3846NM).   

 

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Pratt & Whitney JT8D-9 Engine with DHC Lightweight Hushkit

 

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DC-9-30 with DHC Stage 3 Hushkit

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